Maximum adhesion, uniformity and reliability in composition and lightweighting processes
Prometec has developed and patented an innovative bonding technology, derived from other industrial sectors and specifically adapted to the requirements of natural stone. The system is based on the architecture of a resin treatment plant – with loading, drying, bonding, curing and unloading zones – enhanced with special devices that deliver superior results in terms of quality and productivity.
How it works
Slabs are placed inside special technical bags made of materials resistant to high temperatures, chemicals and mechanical stress. After creating the “sandwich” (slab + epoxy adhesive + support or material to be bonded), the bag is sealed and vacuum is applied.
Under these conditions, three fundamental effects are achieved:
- Uniform application of high pressure (up to 10 ton/m²);
- Complete elimination of humidity, the natural enemy of adhesion;
- Progressive removal of any trapped air bubbles.
The vacuum is maintained throughout the curing time (depending on the resin chemistry used), ensuring maximum stability of the finished product.
A patented Prometec technology, already proven in industrial plants, now also available in modular and compact versions for artisan companies and specialized workshops.
KEY ADVANTAGES
- Uniform and constant pressure across the entire bonded surface;
- Particular attention to the morphological and geometrical irregularities of natural stones;
- No humidity or air bubbles, ensuring superior joint quality;
- High flexibility of application, from reinforced slabs to recomposed semi-finished products;
- Temperature control according to the resin used;
- Long-lasting, repairable bags to reduce operating costs.
APPLICATIONS
- Bonding thin slabs onto lightweight supports (for kitchens, claddings, furniture).
- Production of marble–ceramic or marble–lightweight composite materials.
- Recomposition of strips and high-value semi-finished products.
- Special solutions for thin slabs cut directly from the block.
MODULARITY AND INVESTMENTS
This technology is already in operation in installed plants. Prometec is now developing more compact and targeted versions to make vacuum bonding accessible also to small businesses and artisan workshops, while maintaining the same industrial-level quality.
Highlights
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