Automazioni complesse per Cut to size Workshop

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Entry into the world of “cut to size” and vanity top fabricators

Starting from 2009, using the knowledge and experience acquired, Prometec began to design and build automations no longer at the service of primary transformation factories (obtaining slabs starting from blocks) but of laboratories or industries for the creation of custom- made details for projects in the real estate sector or for industrial supplies of surfaces for kitchens or bathrooms.

Among the main activities carried out we like to remember the first plant built in Belgium at the Serry company (Ligne Pierre), the Granit Design lines in Canada, the plant built in France at Guinet Derriaz with the construction of an automatic warehouse with a capacity of 1,500 slabs and a complete line serving two multi-disc cutting machines, the continuous and highly satisfying collaboration with Biesse Group which made us known and collaborate with very big and important customers such as wren Kitchen that, after his work experience with us through the Biesse Group, confirmed his trust and appreciation by directly purchasing lines for the new plant being built in the USA, cooperation with a historic brand like GMM and many other studies currently under construction and negotiation.

Description of block diagram

Example of layout with infeed line
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1. Infeed line complete with:
- Cleaning devices
- Thickness reader
- Profile reader
- Slab aligner
- Camera
- Automatic protective film applicator complete with excess removing machine
- Automatic labelling machine for slabs
- Automatic nylon dispenser
2. Automatic warehouse
Example of layout with outfeed line
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1. Warehouse

2. Outfeed line complete with
- Slab aligner
- Automatic labelling machine for slabs
3. Loading/unloading of combi cut with tray exchange

4. Line for remnants complete with labelling machine

5. From combi cut to final finishing
Example of layout with infeed - outfeed line 1
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1. Infeed line complete with
- Inspection area
- Slab aligner
- Automatic labelling machine for slabs
- Slab aligner for warehouse loading
2. Automatic warehouse

3. Outfeed line complete with:
- Slab aligner
- Automatic labelling of pieces to be cut
Example of layout with infeed - outfeed line 2
zoom_in
1. Infeed line complete with
- Inspection area
- Slab aligner
- Automatic nylon dispenser
2. Automatic warehouse

3. Outfeed line complete with:
- Slab aligner
- Automatic labelling of pieces to be cut
Example of layout for a complete system 1
zoom_in
1. Infeed line complete with
- Scanner for slabs size, tickness and picture
- Automatic labelling machine for slabs
2. Automatic warehouse

3. Outfeed line complete with:
- Slab aligner
- Automatic labelling machine of pieces to be cut
Example of layout for a complete system 2

zoom_in

1. Infeed line complete with scanner and selection of the slabs

2. Automatic warehouse

3. Withdraw from warehouse and loading of agv frame support

4. Loading for cutting line with automatic labelling of pieces to be cut

5. Downloading cutting line with robot and automatic loading of calibrating line
Block diagram for a complete system

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1. Infeed line

2. Automatic warehouse

3. Outfeed line

4. Bridge cutting machines

5. Buffer warehouse

6. Cnc machine

7. Edge polishing machines

8. Manual operations

9. Surface treatment

10. Packaging